Crusher wear parts

Crusher wear parts

At Magotteaux, we produce high-quality crusher wear parts that are designed for numerous industrial applications. Whether they’re put to use in recycling plants, the aggregates industry or in the mining sector, our crusher wear parts offer durability, crushing efficiency and sustainability. Thanks to a significantly reduced risk of breakage compared to market alternative, our components deliver a consistent return on investment – a benefit confirmed by our clients across the globe.

Magotteaux is more than just a manufacturer. We’re a global innovator with over 100 years of experience and a commitment to supporting the circular economy through sustainable materials and processes. With 22 production units across 12 countries and a presence in over 150 countries, we stand by your side to help optimize your crushing operations.

What Set Our Crusher Wear Parts Apart?

Magotteaux crusher wear parts are the result of deep industry knowledge and continuous innovation.
We use advanced materials like monometallic alloys, high-chromium iron, and Metal Matrix Composites (MMC™) to ensure our parts withstand even the most abrasive materials.

Take our hammer crusher parts as an example: they offer reliable crushing performance throughout their entire lifespan while requiring less maintenance and offering better operator safety. Whether you need solutions for primary, secondary, or tertiary crushing-or even for clinker processing-we offer wear parts that fit a wide variety of machines, including horizontal and vertical shaft impactors (HSI and VSI) and roller sizers.

Plus, our parts are compatible with both OEM and third-party equipment, making integration smooth and flexible.

Cost Savings With Magotteaux’s Crusher Wear Parts

At Magotteaux, we can save our valued customers a great deal thanks to crusher wear parts that are more reliable and, therefore, require less maintenance than other products.

At Magotteaux, we can save our valued customers a great deal thanks to crusher wear parts that are more reliable and, therefore, require less maintenance than other products.
In one recycling plant, the switch to our Magotteaux Cement / Aggregates Blow Bars One led to:

  • A 15% reduction in wear-related costs
  • A 30% drop in rotor maintenance requirements
  • A 40% decrease in part replacements

Combined, these improvements saved the client up to 80% compared to their previous set-up. These aren’t just numbers-they represent real, long-term financial benefits for our customers.

Introducing Our VSI Crusher Wear Parts

Our Vertical Shaft Impactor (VSI) wear parts are specially developed for customers seeking precision and performance. The Mag’Impact VSI, manufactured by Magotteaux, is Europe’s most versatile VSI crusher and is available in four models: Mag’Impact 2100, 2100 Sand, 2400, and 2700. 

Key benefits of our VSI wear parts and the Mag’Impact VSI:

  • Superior cubicity for finished products (gravel, sand, crushed stone)
  • High-quality output with improved LA and Flakiness Index
  • Capacity up to 160 t/h for 0/4 production with a single unit
  • Adaptable to coarse and medium aggregates for asphalt, concrete, and recycled materials
  • Reduced maintenance downtime thanks to fast, simple part replacement (e.g., ejectors, impellers, anvils)

Additionally, Mag’Impact VSI wear parts are available in metallurgical and composite versions, including:

  • Magotteaux Aggregates Impellers One & +
  • Magotteaux Aggregates Anvils One & +

Need performance insights? Our Smart Mag’Impact system enables real-time production monitoring and remote access for fine-tuning, troubleshooting, or even operator training.

Brochure & Datasheet

More technical information about this product in the downloadable file below.

To Which Applications Are Our Crusher Wear Parts Suited?

Magotteaux’s range of crusher wear parts is designed to cater to a wide range of applications across various industries. Our wear parts are compatible with numerous crusher types, including impact, cone,  and gyratory crushers. By offering a comprehensive range of crusher wear parts in our product range, we ensure that our customers can find solutions tailored to their unique requirements and operational environments. Please bear in mind that our crusher wear parts are suitable for applications in primary, secondary, and tertiary crushing. In fact, they are renowned around the world for providing consistent performance in diverse conditions. For example, they are designed to handle various materials, including limestone, granite, basalt, ores and recycled concrete, to name but a few examples. This adaptability enables our customers to achieve their desired output size and shape, improving overall productivity and efficiency when they invest in our crusher wear parts. Magotteaux’s wear parts also cater to specialized applications, particularly our VSI crushers that tend to be used in the production of high-quality aggregates and sand and ores. Our expertise extends to the aggregates and recycling industries as well as to the mining and cement industries, enabling us to provide crusher wear parts that offer excellent wear life and performance, regardless of the application or particular industrial niche.

How Versatile Are Our Crusher Wear Parts?

Magotteaux’s crusher wear parts are engineered to provide exceptional versatility. Our comprehensive range of products is designed to cater to a wide array of crusher types and models, ensuring that our customers can find the perfect fit for their specific needs. We invest in research and development to a great degree. This allows us to create innovative wear parts that can adapt to diverse operational requirements and conditions. Our wear parts are available in various materials, including high-chromium iron, manganese steel, and our patented Magotteaux Cement / Aggregates Blow Bars One crusher parts and MMC™ alloys, which offer improved wear resistance and longer service life. This allows our customers to select the most suitable wear part material for their specific application and operational environment. Additionally, our crusher wear parts are designed to be compatible with both OEM and third-party equipment, ensuring seamless integration and consistent performance. Our commitment to versatility ensures that our customers can rely on Magotteaux for all their crusher wear part requirements regardless of the operational pressures they may be under.

Versatility Without Compromise

We know that no two crushing operations are alike. That’s why our wear parts are designed with flexibility in mind. You can choose from a range of advanced alloys to match your material and process, all while benefiting from seamless integration with your current equipment

Our engineering teams work closely with customers to deliver tailored solutions, supporting everything from product selection to process optimization.

What Are the Benefits of Magotteaux’s Crusher Wear Parts?

Magotteaux’s crusher wear parts offer numerous benefits to our customers. These include extended wear life, for example. Our wear parts are manufactured using advanced materials and patented technologies, ensuring superior wear resistance and extended service life. This translates to reduced downtime and lower maintenance costs. They also offer enhanced productivity because our crusher wear parts are engineered to provide consistent performance, enabling customers to achieve their desired output size and shape. Furthermore, we offer customized solutions. This means that we work closely with our customers to develop tailored solutions that meet their unique requirements and operational environments. Our extensive product range ensures that we can cater to diverse needs and applications, a huge benefit to some businesses that rely on high-quality crusher wear parts. Another benefit is that we offer global support. With our worldwide network of sales and service centers, we provide prompt assistance and technical support to our customers, ensuring a seamless experience from initial consultation to after-sales service. Finally, we have a solid commitment to sustainability that runs through the businesses. Consequently, our crusher wear parts are designed to minimize energy consumption and environmental impact, thereby and promoting sustainable practices in all served industries.

Magotteaux Crusher Wear Parts Benefits in a Nutshell

  • Extended service life – thanks to advanced materials and precise manufacturing
  • Enhanced productivity – consistent performance = consistent output
  • Customized solutions – tailor-made parts for your crusher and material needs
  • Global support – technical help wherever and whenever you need it
  • Sustainability – over 80% of raw materials used are recycled
  • Lower operational costs – less downtime, fewer replacements, lower total cost

Why Build a Long-Term Relationship With Magotteaux for Crusher Wear Parts?

Working with Magotteaux means entering a partnership that grows with your business.

As your optional requirements evolve, we adapt our solutions and support to match. Our technical experts bring deep application knowledge to help you fine-tune performance, while our investement in smart monitoring systems allows you to track wear, optimize processes and plan maintenance proactively.

With 22 production units across 12 countries, our global presence ensures that service and supply are never far from your site. We also take sustainability seriously: over 80% of the raw materials we use come from recycled sources, and our scrap buy-back programs actively contribute to the circular economy. More than just a supplier, Magotteaux is committed to helping you improve efficiency, reduce operating costs and extend the lifetime of your equipment-today and tomorrow.

Our aim isn’t just to supply parts. It’s to help you improve performance, reduce costs and increase uptime, year after year.

Industries We Work With

Magotteaux’s crusher wear parts are trusted across a wide range of industries, each with its own set of challenges and technical demands. Our expertise allows us to deliver targeted solutions that improve efficiency, durability and overall output quality.

  • In the mining sector, where crushing operations are central to mineral extraction and processing, our wear parts are built to withstand the abrasive nature of ores. Their robust design ensures consistent performance and long service life, even under extreme conditions. By enhancing particle size distribution and shape, our parts also improve downstream milling efficiency, helping to reduce energy consumption and increase overall productivity.
  • For aggregate producers, Magotteaux offers components capable of delivering high-quality output in terms of shape and consistency. These materials-used in construction, road building, and infrastructure-require precise crushing performance, which our parts are specifically engineered to support, regardless of the source rock or feed characteristics.
  • In the cement industry, we supply wear-resistant solutions that perform reliably in both primary and secondary crushing stages. Cement plants benefit from parts that maintain efficiency over time, even with highly abrasive raw materials, contributing to smoother operations and high-quality end products.
  • In recycling applications, our crusher wear parts support the processing of concrete, asphalt, slag, and other reclaimed materials. By ensuring that recycling operations can maintain high throughput and optimal output quality, we help our partners contribute actively to the circular economy-reducing waste and making better use of existing resources.

Across all these sectors, Magotteaux combines material science, engineering expertise, and industry insight to deliver wear parts that respond to real-world demands-improving productivity and reducing total cost of ownership for every customer.

Contact Us for Technical Assistance With Crusher Wear Parts

For more information on our crusher wear parts and how they can benefit your operations, don’t hesitate to contact us. Our experienced technical team is readily available to discuss your unique requirements. At Magotteaux, we are dedicated to ensuring that our customers receive the highest level of service and support. Find out what makes Magotteaux different in crusher wear part technology.

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